Honda BF75D & BF90D Outboard Repair Manual PDF (Shop Manual)

A comprehensive shop manual for the Honda BF75D and BF90D four-stroke outboards. It covers the complete outboard: specifications, service information and troubleshooting, maintenance, covers, PGM-FI fuel injection, engine removal, thermostat, alternator and cam chain, cylinder head, flywheel, crankcase and pistons, gear case, mount case and power trim/tilt, tiller handle, cables and shift linkage, and electrical equipment, with wiring diagrams.

This manual applies to the Honda BF75D and BF90D outboards. It is the second edition (61ZY900E2); its date of issue is December 2006.

The manual covers many topics, including:

• Specifications and dimensional drawings
• Service information: torque values, tools, troubleshooting, cable and tube routing, lubrication points
• Maintenance schedule and procedures
• Engine covers
• Programmed fuel injection (PGM-FI) and troubleshooting with the HDS pocket tester
• Engine removal and installation
• Thermostat, relief valve and flush valve
• Alternator and cam chain
• Cylinder head, valves and oil pump
• Flywheel
• Crankcase, cylinder block, crankshaft and pistons
• Propeller, gear case, extension case and oil case
• Mount case, stern bracket, swivel case and power trim/tilt
• Tiller handle
• Cables, shift link bracket, shift arm and neutral switch
• Electrical equipment and wiring diagrams

The manual is divided into the following sections:

1. Specifications
2. Service Information
3. Maintenance
4. Cover
5. Programmed-Fuel Injection
6. Engine Removal / Installation
7. Thermostat / Relief Valve / Flush Valve
8. Alternator / Cam Chain
9. Cylinder Head / Valves / Oil Pump
10. Flywheel
11. Crankcase / Cylinder Block / Crankshaft / Pistons
12. Propeller / Gear Case / Extension Case / Oil Case
13. Mount Case / Stern Bracket / Swivel Case / Power Trim/Tilt Assembly
14. Tiller Handle
15. Cables / Shift Link Bracket / Shift Arm / Neutral Switch
16. Electrical Equipment
17. Index

The electronic manual is a 635-page PDF, available to download right after checkout. It is a scanned copy with a text layer, so it is searchable on most pages; the index at the back lists every procedure. It works on Windows, Mac, tablets and phones, and you can print only the pages you need.

Repair Manuals is an independent retailer, not affiliated with American Honda.