1985-1994 Suzuki DT40 Outboard Repair Manual PDF (DT40C / CE / CER / W / WK)

A comprehensive service and repair manual for the 1985-1994 Suzuki DT40 two-stroke outboard motor. It covers the complete outboard: electrical and ignition, fuel system, power unit, housing and bracket, lower unit, setup and troubleshooting.

This manual applies to the Suzuki DT40C, DT40CE, DT40CER, DT40W and DT40WK. It is based on the 1985 models and includes supplements for the 1985 DT40W (VF), 1987 DT40C (VH), 1990 DT40C (L), 1992 DT40C/W/WK (N) and 1994 DT40TC (R) models.

The manual covers many topics, including:

• Specifications, maintenance, special tools and tightening torques
• Electrical and ignition
• Fuel system
• Power unit
• Housing and bracket
• Lower unit
• Motor setting and optional parts
• Troubleshooting
• Model-year supplements from 1985 to 1994

The manual is divided into the following sections:

1. General Information
2. Electrical and Ignition
3. Fuel System
4. Power Unit
5. Housing and Bracket
6. Lower Unit
7. Motor Setting and Optional Parts
8. Troubleshooting
9. DT40W VF ('85) Model
10. DT40C VH ('87) Model
11. DT40C L ('90) Model
12. DT40C/40W/40WK N ('92) Model
13. DT40TC R ('94) Model

The electronic manual is a 277-page PDF, available to download right after checkout. It is a page-image (scanned) file, so it is not text-searchable; use the contents pages at the front. It works on Windows, Mac, tablets and phones, and you can print only the pages you need.

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